Functions of Asphalt Batchmix Plant – An Overview

24 Jun Functions of Asphalt Batchmix Plant – An Overview

A bitumen Batch Mix plant is crucial equipment in any road construction project. Compared to Drum types, the batch mix plant operation is complex and has many critical functions that enable smooth functioning of the construction plants.

Workings of an Asphalt Batchmix plant

The Asphalt Batchmix plant has four main functions. These are described below:

• drying the aggregate particles
• Weighing Bitumen, Aggregate, and binder material
• Mixing the binder and bitumen with the aggregates
• Dispensing hot bitumen mix

A standard Asphalt Batchmix plant consists of the following features as given below

• Feeder bins containing cold aggregate, measured and supplied to the dryer drum.
• Aggregate is suppled to dryer drum from feeder via a Conveyor.
• Heating of bitumen mix in the Drying drum with burner.
• Hot aggregates feeding to vibrating screen by Elevator.
• Hot aggregates are separated and kept in different compartments according to size.
• Aggregates kept in hot bins with a weighing system
• Bitumen storage consists of a weighing system
• Filler storage consists of a weighing system
• Pugmill mixing unit and Dry dust collector
• Bag filter and control system

Asphalt Batchmix plant – layout

Asphalt Batch Mix plant can produce hot mix bitumen in batches and in different amounts depending on the production capacity of each plant. These batch mix plants are popular in road construction activities as they can make bitumen according to diverse formulations. Customers who do not want a broad-based bitumen mix prefer these batch plants as they use specific chemical formulations to produce unique and accurate batches. This customization makes them more in demand than the ready-to-the-made sale of drum mixers.

A brief overview of the Asphalt Batch mix plant working

The Asphalt Batch Mix plant includes weighing and heating aggregates, weighing bitumen, and weighing filler material. Hot-mix Bitumen is produced by mixing the filler and the aggregate bitumen. One can preset the specifications in the control panel for the percentage of bitumen, aggregate, and filler required for production. For adding reclaimed bitumen to the mix, there is a provision also.

Conclusion

An asphalt mixing plant is a significant piece of equipment that facilitates and streamlines the construction process. Hence, adding such machinery is a major decision for any construction business. If you are looking forward to achieving desirable results, you must consider different features and types of mixing and batching plants. One of the primary benefits of having your mixing plant is that it provides the freedom to the users to ensure controlled supply.

Select equipment that provides more precision to ensure direct and indirect benefits. The next factor is safety. The safety of the users must be your priority. Hence, choose plants that come well equipped with all the essential safety features that safeguard one from mishaps or accidents. Moreover, fewer emissions will be beneficial to the environment. Thus, when making a big investment, it must be for the long term. So, safety and quality are two parameters based on which you can make a final decision.