Bitumen Decanter: An Overview

28 Mar Bitumen Decanter: An Overview

What is Bitumen Decanter?

A bitumen melting machine, also known as bitumen decanter or bitumen Melter, is a full-proof, specially designed mechanism used to melt solid bitumen through cycling and transferring heat through the use of thermal oil. Asphalt plants can use the liquid bitumen to make asphalt mix and other industrial applications depending on their individual requirement.

Bitumen decanters can be classified into one of three categories as discussed below.

Batch Bitumen Decanter

Put a batch of drums upside down on the tray in the proper location one at a time, and then slide the trays into the melting cylinder once it’s entirely occupied. The vacant containers get removed from the melting furnace after being decanted. This form of operation is found to be intermittent, with one batch taking the plate only after the previous batch is done.

The inefficiency of this barrel entrance mode is because both the placing and pushing actions require a long time. The tray can be put on a measuring device to ensure that all barrels have been decanted.

Crane Loading Bitumen Decanter

Unlike the batch bitumen decanting equipment, continuous bitumen decanting equipment produces without any interruptions in the procedure. A barrel is carried into the melting chamber after a decanted barrel is moved out of the melting chamber’s outlet. This cycle is continued indefinitely with no breaks in between. Hence, the process ensures seamless operation. Crane-loading and hydraulic-loading types of continuous bitumen decanting plants exist nowadays. Let us begin with the first.

The barrels are first hoisted into place by a tiny crane, and then hydraulic thrust is used to push them into the melting chamber. It requires 70 seconds to make the entering operation of a barrel in optimum conditions. That is, up to 50 barrels, or 8 tons of bitumen, can be accomplished in an hour.

Bitumen Decanter with Hydraulic Loading

In contrast to the previous model, this one is entirely reliant on hydraulic power. Place the drums on the machine’s bottom tray, turn on the oil cylinder, and the drums will turn and approach the melting chamber in order. A procedure can be sped up to only 20 seconds in this manner.

Conclusion
If you are considering buying a bitumen decanter for furthering your business activities, you must consider the features of the available types to make the right choice. Nonetheless, you must consider the efficiency of the system. Is it fuel efficient? Fuel-efficient decanters will help save on expenses otherwise spent on electricity costs. Low energy consumption is certainly one feature that client looks for when buying a specialized system such as this. Smooth and consistent operation are some of the significant factors that need to be considered when buying the machine for your venture. All in all, you must decide on a robust mechanism based on the global standards that ensure timely delivery and effectiveness of the work.